Engineered HeatCleaner Future
Manufacturer of Industrial Biomass Pellet Burners & Aluminium Melting Furnaces. Replace costly LPG & diesel with clean, eco-friendly wood pellets.
Industrial Heating
Solutions
Burner
Industrial-grade biomass pellet burners with full PLC automation and 99.5% clinker reduction. 9 models from ES-50 to ES-1000 for every industrial scale.
(PFS)
Fully automated PFC-based control systems for precise fuel feed, temperature regulation, and real-time monitoring. Seamlessly integrates with ES burner series.
Melting Furnace
Biomass-powered furnace for aluminium, zinc and lead melting. Achieve 30–50% reduction in melting costs with clean wood pellet combustion.
Pellet stove Boiler
High-efficiency biomass-fired Pellet stove boilers for industrial process heating. Designed for continuous operation with minimal maintenance and maximum heat output.
The Advantage
You Deserve
700+ Installations is a record, not a claim. We have solved every installation challenge across every industrial sector.
Biomass costs significantly less per million kcal than diesel or LPG. Our engineering efficiency compounds the savings.
International installations demonstrate that our engineering meets global standards in diverse industrial environments.
Design, manufacturing, installation, commission, service — all from one team. You call us. We fix it. No middlemen.
Performance is documented at commissioning. If it doesn't meet spec, we fix it — in writing, every time.
We retrofit our burners into your existing boiler or furnace. No new infrastructure. No production downtime. It might require minor modifications according to the site
Industries
We Serve
Pellets vs Everything
Else
Up To 50%
Lower
Fuel Cost
Switch to wood pellets. See the difference immediately.
| Parameter | Wood Pellets ✦ | LPG | Diesel | LDO | Furnace Oil |
|---|---|---|---|---|---|
| Calorific Value | 3,800–4,200 kcal/kg | 11,800 kcal/kg | 8,600 kcal/ltr | 9,100 kcal/ltr | 9,500 kcal/ltr |
| Approx. Rate | ₹10–14/kg | ₹85–95/kg | ₹85–95/ltr | ₹70–80/ltr | ₹55–65/ltr |
| Cost / 1000 kcal | ₹2.8–3.5 ↓ | ₹7.2–8.1 | ₹9.9–11 | ₹7.7–8.8 | ₹5.8–6.8 |
| Savings vs Pellets | ✦ Baseline ✦ | ~55–60% savings | ~65–70% savings | ~50–55% savings | ~40–50% savings |
| Carbon Neutral | ✅ YES | ❌ No | ❌ No | ❌ No | ❌ No |
| Price Stability | ✅ Stable | ⚠️ Volatile | ⚠️ Volatile | ⚠️ Volatile | ⚠️ Volatile |
* Required fields
Common
Questions
An industrial biomass pellet burner is a heating system that burns compressed wood pellets to generate high-temperature heat for industrial processes. It replaces conventional fossil fuel burners (LPG, diesel, LDO, furnace oil) with clean, renewable biomass fuel. Energy Solutions manufactures PLC-controlled biomass burners in 9 models — from ES-50 to ES-1000 — suitable for boilers, furnaces, thermic fluid heaters, and more.
Industries typically save 40–60% on fuel costs after switching to biomass pellets. Wood pellets cost significantly less per 1000 kcal compared to LPG, diesel, or LDO. For example, at current market rates, biomass pellets deliver heat at roughly 40–50% the cost of LPG. Most Energy Solutions customers recover their full investment within 8–12 months of installation.
Yes. Energy Solutions specialises in retrofit installations — we fit our biomass burners directly into your existing boiler, thermic fluid heater, or industrial furnace without requiring new infrastructure or causing production downtime. Our engineers assess your existing setup and commission the system on-site.
Biomass pellet burners are used across a wide range of industries including steam boilers, food processing, thermic fluid heaters, chemical plants, pharmaceutical manufacturing (GMP compliant), asphalt batch plants, plastic and rubber industries, textile mills (stenter and dryers), and aluminium melting and casting operations.
Our burners are designed to run on compressed wood pellets — a clean, carbon-neutral fuel made from agricultural or forestry waste. Wood pellets have a consistent calorific value, low moisture content, and stable pricing compared to fossil fuels. They are widely available across India and can be stored easily on-site.
The typical payback period is 8–12 months depending on your current fuel type, consumption volume, and local pellet prices. Industries running on expensive fuels like LPG often see payback in under 8 months. We provide a free, site-specific cost-benefit analysis before any purchase so you can see the exact numbers for your facility.
Yes — Energy Solutions handles everything from design and manufacturing to installation, commissioning, and ongoing service. We operate on a single-point accountability model: one team handles the entire project. Performance is documented at commissioning and backed by a warranty. If the system does not meet specification, we fix it.
Energy Solutions has completed 700+ industrial installations across India and international markets. Our burners feature full PLC automation, 99.5% clinker reduction, and auto ash-free combustion. Unlike many suppliers, we manufacture, install, and service every system ourselves — no middlemen, no outsourcing. All our burners are Made in India and engineered for Indian industrial conditions.
Cut Your Fuel
Bills By 50%
Our engineers will visit your facility, assess your current setup, and deliver a custom cost-benefit analysis — completely free.